Insulation Material

PU Foam Insulation in Pakistan: Complete Guide to Polyurethane Spray Foam

pu foam

PU Foam Insulation in Pakistan – Ultimate Guide

What is PU Foam?

PU foam, or Polyurethane Foam, is a lightweight and durable insulation material made by reacting polyol and isocyanate chemicals. It forms a strong, airtight layer that blocks heat, moisture, and sound.
In Pakistan’s hot climate, PU foam spray is now one of the most efficient ways to keep homes, buildings, and factories cool and energy-efficient.

Why PU Foam is the Best Insulation Choice in Pakistan

PU foam insulation provides multiple advantages that make it stand out from traditional materials like fiberglass or thermopore.

1. Excellent Thermal Insulation

PU foam spray creates a seamless layer that blocks heat transfer. Whether applied on rooftops, walls, or ducts, it keeps indoor spaces cooler in summer and warmer in winter — helping reduce energy bills by up to 40%.

2. Waterproof & Leak-Proof

The foam expands and fills even tiny gaps, creating a water-resistant seal that prevents leakage — ideal for concrete roofs and metal sheets commonly used in Pakistan.

3. Soundproofing Properties

PU foam also absorbs noise effectively. It’s a preferred choice for sound insulation in studios, commercial buildings, and homes near noisy roads.

4. Long-Lasting Durability

Once cured, polyurethane foam remains strong for decades. It doesn’t shrink, crack, or settle, making it a one-time investment for long-term insulation.

Types of PU Foam Insulation

PU foam comes in multiple forms depending on application and density.

Spray Foam Insulation

Used for roofs, ceilings, and walls. The foam expands on contact and seals the surface completely.

Rigid PU Foam Panels

Pre-formed boards used in cold storage units, refrigerated trucks, and industrial structures.

Flexible PU Foam

Commonly used in furniture, packaging, and soundproofing materials.

PU Foam Spray Process – Step-by-Step

  1. Surface Cleaning: The area is cleaned from dust or oil.
  2. Foam Mixing: Polyol and isocyanate are mixed using a spray gun.
  3. Application: The mixture is sprayed evenly on the surface.
  4. Expansion & Curing: The foam expands to fill gaps and hardens in minutes.
  5. Finishing: Coatings or protective paints can be applied on top if needed.

PU Foam Insulation Uses

PU foam is widely used across various industries and sectors in Pakistan.

  • Residential: Roof, ceiling, and wall insulation
  • Commercial: Malls, offices, and warehouses
  • Industrial: Cold storage, pipelines, and duct insulation
  • Automotive: Vehicle soundproofing and temperature control

  • Packaging: Foam bottles, sealing, and protective layers

PU Foam vs Other Insulation Materials

FeaturePU FoamThermoporeFiberglass
Heat ResistanceExcellent heat resistance; keeps interiors cool even under extreme temperatures.Moderate heat resistance; suitable for mild climates only.Good heat insulation but less effective in humid or very hot areas.
Water ResistanceCompletely water-resistant; prevents moisture, leakage, and mold growth.Low resistance to water; can absorb moisture and lose effectiveness.Moderate resistance; can trap moisture over time.
LifespanLong-lasting with over 20 years of durability when properly installed.Typically lasts around 10 years before replacement is needed.Average lifespan of 12–15 years under normal conditions.
Energy EfficiencyOffers up to 40% energy savings due to superior thermal insulation.Reduces energy consumption by about 15–20%.Provides around 25% energy efficiency improvement.

Verdict: PU foam insulation offers the best overall value for Pakistani conditions — especially for roof and wall applications.

 PU Foam Price in Pakistan

The cost of PU foam spray in Pakistan varies depending on density, thickness, and project size.

  • Residential roofing: Rs. 350 – Rs. 600 per sq. ft.
  • Commercial insulation: Rs. 500 – Rs. 800 per sq. ft.
  • Industrial use: Custom quotations (based on area and coating type)

(Prices may vary in Lahore, Karachi, and Islamabad.)

Environmental & Energy Benefits

  • Reduces energy consumption by maintaining temperature balance
  • Minimizes carbon footprint
  • Improves HVAC efficiency
  • Reduces electricity bills in summer months

Where to Get PU Foam Spray in Pakistan

If you’re looking for professional PU foam insulation services, InsulationSystem.pk provides high-quality polyurethane spray solutions for homes, factories, and commercial projects across Pakistan.

We cover:
📍 Lahore | 📍 Karachi | 📍 Islamabad | 📍 Faisalabad | 📍 Peshawar

Contact us today to get a free inspection and quotation.

FAQs About PU Foam Insulation

Q1: Is PU foam safe for home use?
  Yes, PU foam is non-toxic after curing and safe for residential applications.

Q2: How long does spray foam insulation last?
Typically, PU foam lasts 20–25 years without needing replacement.

Q3: Can PU foam stop roof leakage?
Yes. It creates a water-resistant seal that prevents rain leakage and moisture buildup.

Q4: Is PU foam soundproof?
Yes. PU foam absorbs sound waves and reduces external noise effectively.




Phone Number

+92 300 3679943

Email Address

Insulationsystems.eps@gmail.com

Location

3km katar band road thokar niaz baig Lahore

Thermo Insulations system is the leading industry of Expanded Polystyrene Sheet (EPS) insulation in Karachi and Lahore, Pakistan.

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