EPS Thermocol Boxes in Pakistan
Custom Cold Chain Packaging 2026
Lahore manufacturer of EPS thermocol ice boxes for fish, food, pharma, and cold chain packaging. For food and fish packaging, customizable and available in all sizes. Factory-direct pricing with nationwide delivery.
Cold Chain Packaging Solution
An EPS Thermocol Box (also called a thermocol ice box or thermopore box) is a packaging container made from Expanded Polystyrene (EPS) foam. It is the world's most widely used cold-chain packaging material — lightweight, durable, excellent thermal insulator, and completely safe for food contact.
Insulation System manufactures custom EPS boxes in Lahore for Pakistan's fish, seafood, poultry, dairy, pharmaceutical, and food export industries. Our boxes maintain cold temperatures from 5 to 72+ hours depending on thickness and cooling agent — ensuring your products reach their destination fresh and safe.
- ✓ Better thermal insulation than cardboard
- ✓ Completely waterproof — no moisture absorption
- ✓ Odorless, bacteria and fungi resistant
- ✓ Shock-absorbent — protects fragile contents
- ✓ Lightweight — reduces shipping costs
- ✓ Custom size and shape manufacturing
Why Our EPS Thermocol Boxes Stand Out
Manufactured with high-density EPS for maximum cold retention, safety, and durability across Pakistan's cold chain.
Superior Cold Retention
High thermal resistance (R-value) minimizes heat transfer — maintains cold temperatures for 5 to 72+ hours depending on thickness and cooling agent used.
Very Low Water Absorption
EPS absorbs very little water — completely moisture-proof and leak-resistant. Prevents condensation and protects contents from humidity and external elements.
For Food and Fish Packaging
Chemically inert and odorless, and widely used for fish, meat, dairy and food packaging.
Lightweight & Durable
Up to 98% air by volume makes EPS boxes extremely light — reducing transport costs significantly while maintaining strong structural integrity during handling.
Shock Absorbent
Excellent shock absorption properties protect fragile contents — electronics, glassware, medical samples, and delicate food products arrive safely at their destination.
Custom Manufacturing
Any size, any shape, any thickness — we manufacture custom EPS boxes to your exact specifications. Custom branding, logos, and color options available for bulk orders.
Bacteria & Fungi Resistant
Odorless and resistant to bacteria, fungi, and mold — essential for fish, seafood, poultry, and medical packaging where hygiene is critical.
100% Recyclable
EPS is 100% recyclable. Insulation System encourages proper recycling — used EPS can be repurposed into construction materials, picture frames, and more.
Most Cost-Effective
Significantly cheaper than hard plastic coolers or insulated containers — EPS boxes provide the best cold chain performance per rupee in Pakistan.
EPS Thermocol Box Price in Pakistan 2026
Factory-direct pricing from our Lahore facility. Prices vary by size, wall thickness, and quantity. Volume discounts available for bulk orders.
Who Uses EPS Thermocol Boxes in Pakistan?
From fish markets in Karachi to pharmaceutical labs in Lahore — EPS boxes are a widely used choice for cold chain packaging solution across 8 major industries.
Fish & Seafood
Pakistan's fish and seafood industry depends on EPS boxes for fresh fish transport from harbors in Karachi, Gwadar, and Thatta to markets nationwide. Maintains 0–4°C for 12–48 hours.
- ✓ Fresh fish and shrimp
- ✓ Frozen seafood export
- ✓ Harbor to market transport
Poultry & Meat
Raw chicken, beef, and mutton packed in EPS boxes stay fresh during city-to-city distribution. Prevents bacterial growth and maintains hygiene throughout the cold chain.
- ✓ Fresh chicken and beef
- ✓ Frozen poultry export
- ✓ Butcher-to-retailer delivery
Pharmaceuticals
EPS boxes are extensively used for pharmaceutical cold-chain transport — pharmaceutical and medical products requiring strict 2–8°C temperature control.
- ✓ Pharmaceutical transport
- ✓ Medicine and insulin shipping
- ✓ Medical sample transport
Dairy Products
Milk, butter, cheese, yogurt, and dairy products transported in EPS boxes maintain freshness and quality during Pakistan's extreme summer temperatures.
- ✓ Milk and cream transport
- ✓ Cheese and butter delivery
- ✓ Ice cream distribution
Fruits & Vegetables
Fresh produce exporters use EPS boxes to extend shelf life of mangoes, strawberries, and vegetables during export to UAE, UK, and Europe from Pakistan.
- ✓ Mango and fruit export
- ✓ Vegetable cold transport
- ✓ Flower delivery packaging
Electronics Packaging
EPS foam provides excellent shock absorption for electronics, appliances, and fragile goods. Custom-molded EPS trays protect products during shipping nationwide.
- ✓ Mobile phones and electronics
- ✓ Home appliances packaging
- ✓ Industrial machinery parts
Lab & Chemicals
EPS boxes maintain stable temperatures for chemical samples, laboratory specimens, and temperature-sensitive reagents during transport between hospitals and labs.
- ✓ Chemical sample storage
- ✓ Lab specimen transport
- ✓ Temperature-sensitive reagents
E-Commerce & Delivery
Pakistan's growing online food delivery and e-commerce industry uses EPS boxes for temperature-controlled packaging of food orders, meal kits, and perishable goods.
- ✓ Online food delivery
- ✓ Meal kit packaging
- ✓ Grocery cold delivery
How Long Do EPS Boxes Stay Cold?
Cold retention time depends on box wall thickness, cooling agent used, and ambient temperature. Use this guide to choose the right box for your needs.
| Box Thickness | With Regular Ice | With Ice Gel Packs | With Dry Ice | Best Application |
|---|---|---|---|---|
| 25mm (1 inch) | 5–8h | 8–12h | 18–24h | Local food delivery, retail |
| 38mm (1.5 inch) | 10–16h | 16–24h | 30–40h | Fish transport, dairy |
| 50mm (2 inch) ⭐ | 20–30h | 30–48h | 48–60h | Seafood export, pharma |
| 75mm (3 inch) | 30–48h | 48–72h | 72–96h | Long-haul transport |
| 100mm (4 inch) | 48–72h | 72–96h | 96–120h | Industrial cold storage, export |
EPS Insulation for Cold Storage Facilities
Beyond transport boxes — Insulation System supplies high-density EPS sheets for complete cold store construction and insulation in Pakistan.
EPS insulation is the most popular choice for cold storage facilities in Pakistan — high thermal resistance (R-value) minimizes heat transfer, keeping interior temperatures consistently low while reducing energy consumption for cooling by 30–50%.
Wall Insulation
Prevents heat gain from outside — maintains low interior temperatures with minimal compressor use.
Roof Insulation
Ensures refrigerated environment stays cold even during extreme weather — critical for Pakistan's 45°C+ summers.
Floor Insulation
Prevents loss of cold through the ground — maintains even temperature throughout the facility.
Door Insulation
Insulating cold storage doors is crucial to preventing temperature fluctuations when doors are opened and closed.
Pakistan's Trusted EPS Box Manufacturer
Factory Manufacturing in Lahore
We manufacture EPS boxes in-house at our Lahore factory — no middlemen, direct manufacturer pricing, fastest delivery with full quality control.
Custom Sizes — Any Shape
Standard 5L to 200L boxes available. Custom shapes, sizes, wall thickness, and densities manufactured to your exact requirements for any industry.
For Food and Fish Packaging
Our boxes are used for packing fish, meat, dairy, fruits, vegetables and medicines.
Bulk Supply — Nationwide
Handle orders from 10 boxes to 10,000 boxes. Same-day dispatch in Lahore. 1–3 day delivery to Karachi, Islamabad, and all Pakistan.
📦 Order EPS Boxes Today
Tell us your required size, quantity, and application — we'll give you factory pricing within about 30 minutes. Custom orders welcome.
EPS Thermocol Boxes — Food, Fish & Pharmaceutical Cold Chain
Ready-to-ship insulated boxes for vegetables and fruit, fresh fish and pharmaceutical transport.
EPS Thermocol Box — Frequently Asked Questions
What are EPS Thermocol Boxes used for?
EPS (Expanded Polystyrene) thermocol boxes are used for cold chain packaging and transport of fish and seafood, poultry and meat, pharmaceuticals and medical products, dairy products, fruits and vegetables, lab samples, and also for protective packaging of electronics and fragile goods.
What is the EPS Thermocol box price in Pakistan 2026?
Prices depend on size and wall thickness: small boxes (5–10L) start from Rs. 150–300, medium (15–20L) Rs. 350–550, large (25–35L) Rs. 600–900, extra large (50L) Rs. 900–1,400, and jumbo (80–100L) Rs. 1,800–2,800. Industrial and custom sizes are quoted on request. Bulk orders get discounts — call or WhatsApp for a factory-direct quote.
Are EPS boxes used for fish and food packaging?
Yes. EPS is chemically inert, non-toxic and odorless, and is widely used for fish and food packaging. EPS is also moisture-proof and resistant to bacteria and fungi.
How long can EPS boxes keep contents cold?
It depends on wall thickness, cooling agent, and outside temperature. With regular ice, a 25mm box holds roughly 5–8 hours and a 50mm box about 20–30 hours; with dry ice, thicker boxes can stay cold for 48–120 hours. A tight lid and pre-cooling improve results.
Can EPS boxes be used for pharmaceutical cold-chain transport?
Yes. EPS boxes are widely used for pharmaceutical and medical products requiring a controlled 2–8°C temperature range when packed with ice gel packs.
Can you make custom-size EPS boxes?
Yes. We manufacture custom shapes, sizes, wall thicknesses, and densities at our Lahore factory. Share your required capacity, application, and quantity and we will quote you.
Are EPS boxes recyclable?
Yes, EPS is 100% recyclable and can be reprocessed into new EPS products, making it a practical and eco-conscious packaging choice.
What is the difference between EPS boxes and hard plastic coolers?
EPS boxes are much lighter, cheaper, and offer excellent insulation at low cost, making them ideal for single-use or bulk shipping. Hard plastic coolers are heavier and costlier, and are better for repeated long-term use.
Do you supply EPS boxes outside Lahore?
Yes. We supply nationwide — same-day dispatch within Lahore and 1–3 day delivery to Karachi, Islamabad, and the rest of Pakistan, in quantities from 10 to 10,000 boxes.
Order EPS Thermocol Boxes — Factory Direct from Lahore!
Standard sizes ready to ship. Custom manufacturing available. Same-day Lahore dispatch, 1–3 days nationwide. Bulk order discounts for fish, pharma and food industries.
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